
The drop-out cast is basically a plaster cylinder which can be slipped on and off the leg to allow bathing and physiotherapy exercise. The thigh is held firm in the cylinder. Below the knee, the front bit is cut away exposing the knee and leg.
A drop-out cast is an inexpensive splint for improving knee extension. Page updated March 2024 by Dr Sheila Strover (Clinical Editor)

The drop-out cast is basically a plaster cylinder which can be slipped on and off the leg to allow bathing and physiotherapy exercise. The thigh is held firm in the cylinder. Below the knee, the front bit is cut away exposing the knee and leg.
As the cast can be removed when needed, this allows different-sized pads to be serially placed under the ankle during physiotherapy sessions, gradually encouraging further knee extension. The advantage of this technique is that the patient is in control of the process and can apply or delete wedge material as tolerated and may remove the splint to use the bath.
NB. Casting is not recommended in knees that have greater than a -12° extension deficit with a hard block to terminal extension. (see paper by Dr Noyes).
Peer-reviewed paperQuote from peer-reviewed paper:
Citation: Eckenrode BJ, Carey JL, Sennett BJ, Zgonis MH. Prevention and Management of Post-operative Complications Following ACL Reconstruction. Curr Rev Musculoskelet Med. 2017 Sep;10(3):315-321. doi: 10.1007/s12178-017-9427-2. PMID: 28710739; PMCID: PMC5577428.
Failure to achieve the last few degrees of extension during rehabilitation means that screw-home is not possible, and the whole limb will be under strain when standing.
Peer-reviewed paperQuote from peer-reviewed paper:
Citation: Eckenrode BJ, Carey JL, Sennett BJ, Zgonis MH. Prevention and Management of Post-operative Complications Following ACL Reconstruction. Curr Rev Musculoskelet Med. 2017 Sep;10(3):315-321. doi: 10.1007/s12178-017-9427-2. PMID: 28710739; PMCID: PMC5577428.
A broad discussion on regaining range of motion (ROM).